ZS-600 Automatic conveyor belt needle detector

  •  Even the smallest tip needle can be detected
  • Needle detector is widely used in the detection of broken needles in the textile industry, such as clothing industry, sock industry, glove industry, home textile industry, etc.
  • The machine adopts high-performance processing chips, highest sensitivity can reach 0.8mm.
  • When the magnetic object enters the detection channel, the upper and lower probes generate signals through the strong magnetic field induction and send the signals to the signal receiving processor, and then the photoelectric controller, the strong electric chip, the sensitivity control chip, the signal receiving chip and the signal output chip and the executive component complete the detection work.

 

Category:

Model ZS-600
Detection width (mm) 600mm 600mm 600mm 600mm 600mm 600mm
Detection height (mm) 100mm 120mm 150mm 200mm 250mm 300mm
Sensitivity Fe:≥0.8mm Fe:≥1.0mm Fe:≥1.2mm Fe:≥1.5mm Fe:≥2.0mm Fe:≥2.5mm
Alarm method Automatic buzzer and alarm lamp,the conveyor will stop and return.
Sensitivity modulation Level 100
Power supply Single-phase AC200V or 11VAC /150W
Conveying speed Fixed speed 28m/or adjustable speed 10-30m/min(speed can be customized)
Housing material PVC material
Operating method key operation
Detection method Magnet induction
Detection mode Thin material/thick material dual mode

 

🧲 Ultra-Sensitive Needle Detection

Advanced magnetic detection coils and digital signal processing locate broken needles or ferrous fragments as small as 0.8 mm, protecting garments and end users.

⚡ High-Speed Scanning

Maintains rapid conveyor throughput while delivering instant detection and rejection, keeping production lines efficient and uninterrupted.

🛡️ Safe & Reliable Design

PLC-controlled system with automatic stop and audible/visual alarms ensures operator safety and continuous, fault-free operation.

🔄 Automatic Reject Mechanism

Fast pneumatic or mechanical ejectors remove contaminated items without halting production, minimizing downtime and material loss.

⚙️ Customizable Aperture & Conveyor Options

Available in multiple tunnel sizes, belt widths, and sensitivity levels to suit various garment types and factory layouts.

🧩 Easy Integration & Maintenance

Compact, modular construction installs seamlessly on existing sewing or finishing lines. Quick-access panels simplify cleaning and service.

🌿 Energy-Efficient Operation

Optimized circuitry and intelligent standby mode reduce power consumption while ensuring stable 24/7 performance.

🌍 Global Compliance & Certification

Meets international standards, including EU CE and ISO 9001, ensuring dependable performance and smooth global distribution.

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